FCO780/FCO790 Production Line Leak Tester
The FCO780 and FCO790 are advanced production line leak testers designed for high-accuracy leak detection in manufacturing environments. They are commonly used in industries where ensuring airtight or watertight integrity of products is critical, such as automotive, aerospace, medical devices, and electronics manufacturing.
BRANDS: Furness Controls
APPLICATIONS: Leak Detection Application
The FCO780 and FCO790 are advanced production line leak testers designed for high-accuracy leak detection in manufacturing environments. They are commonly used in industries where ensuring airtight or watertight integrity of products is critical, such as automotive, aerospace, medical devices, and electronics manufacturing.
Here’s an overview of their features, applications, and technologies:
Overview
- Manufacturer: Typically produced by Furness Controls, a well-known company specializing in precision instrumentation for flow and pressure measurement.
- Purpose: These devices are used for pressure decay and other non-destructive leak detection methods during product assembly or quality control.
- Applications: Ideal for testing components like:
- Engine components
- Valves
- Sealed electronics
- Medical devices (e.g., syringes, pacemakers)
- HVAC systems and air-tight seals
Difference Between FCO780 and FCO790
- FCO780:
- Standard Leak Tester: Used for general-purpose leak testing.
- Ideal for single-test applications or less complex setups.
- Offers a good balance of performance and cost for mid-range applications.
- FCO790:
- Advanced Model: Features more sophisticated testing capabilities.
- Designed for more complex, multi-channel testing environments.
- Offers enhanced data storage, reporting, and real-time diagnostics, making it suitable for high-volume or critical quality assurance applications.
Applications in Production Lines
- Automotive Industry:
- Leak testing of fuel injectors, cylinder heads, radiators, and brake systems.
- Medical Devices:
- Ensuring sterility of syringes, catheters, and implants.
- HVAC:
- Testing air conditioners, heat exchangers, and ducts.
- Electronics:
- Waterproofing and air-tightness testing for devices like smartphones and wearables.
Optional Add-Ons
- Calibration Kits: Ensures the tester maintains accuracy over time.
- Fixtures and Clamps: Customizable to fit specific product dimensions.
- Automation Modules: Integrates with robotic systems for automated handling
Key Features
- High Sensitivity:
- Both models can detect extremely small leaks by measuring minute pressure or flow changes, making them suitable for products requiring stringent tolerances.
- Testing Methods:
- Pressure Decay: Measures the loss of pressure over time to identify leaks.
- Mass Flow: Monitors airflow to detect leakage in systems where pressure decay might not be effective.
- Vacuum Testing: Applicable for products that operate in vacuum environments.
- User-Friendly Interface:
- Large, easy-to-navigate displays.
- Programmable test sequences to adapt to different product testing requirements.
- Data logging and integration capabilities for production monitoring.
- Flexible Connectivity:
- Can connect to SCADA (Supervisory Control and Data Acquisition) systems for centralized monitoring.
- Equipped with USB, Ethernet, or serial communication ports for data transfer and software updates.
- Fast Cycle Times:
- Optimized for production lines to minimize downtime and ensure efficient throughput.
- Compact and Robust Design:
- Built to withstand industrial environments while remaining easy to integrate into automated production lines.
- Compliance with Standards:
- Designed to meet ISO and industry-specific leak testing standards.
